A chronicle of Mike and Julia's adventures creating a home on the Missouri range...

Wednesday, October 9, 2013

Raising Day

       Finally! The day arrived! Saturday, October 5th, a miraculous thing happened in the history of our little homestead... with the help of almost our entire community, we erected something that actually looks like a house, well, the skeleton of a house. In the words of our friend John Arbuckle, "this may sound trite, but that was literally one of the coolest things I have ever experienced." I feel exactly the same, probably more so. It was incredible. To have over a year of planning and hard work hinge on a single day, well, you can imagine how intense the day was for us, alternately exhilerating and incredibly stressful. Let me back up a little...
      The day before the raising did not go as we had planned. There were a lot of little details we had shoved off to the last minute, including, oh... let me see... just that little inconsequential detail of the tripod we were going to use to leverage the cable and pulley during the raise.  Somehow in our minds it seemed but a moment's work to cut down a few trees, tie them together at the top and with the help of a few friends, push the whole thing standing. Wrong. It was a monstrously heavy and unwieldy and adrenaline-pumping nightmare of a tripod raising. Thank god we have some seriously strong, positive, can-do friends who keep coming to our aid. Dan and Sarah spent the better part of a day with us heaving and hoeing and problem-solving the below tripod creation into being. Then we had our neighbor Brian agree that he thought it wouldn't topple under the first ounce of pressure. With everyone's basic confidence, we were ready to move forward. But still, it was a big question mark in the raise... would it hold?


      The other big unknown is that we were basing our scant knowledge of how to raise such a frame out of a book (Roundwood Timber Framing, by British woodsman Ben Law), and although we have poured through the book enough times to sun bleach all the pages and have the binding almost fall apart, we still didn't know exactly how much each section weighs (is it comparable to Ben Law's raises using different wood species?), and thus, what to size our cable, winch and what to use as ballast. We gave it our best guess, with our neighbor Don's 2-ton tractor as our anchor. (By the way, a word about above-and-beyond neighborliness, Don came riding his tractor down to our aid at 9 am, only three days after finishing round 3 of chemotherapy, and still feeling like hell... on his insistence. What a neighbor! And on a good note, his test results are showing very positive progress.)

       As our neighbors and community members started arriving, we divided up roles, with various people manning ropes and tourniquets and pevees. Mike manned the very sturdy and expensive hand winch we just purchased for the job, anchored to the back of the tractor. We looped our cable through the pulley on the tripod and hooked it to the first section and started to crank... and... the tripod started pulling toward the frame! Ack! Fail. Because it wasn't a true tripod, it needed to counterbalance itself to an upright A. So we tried chaining it back to the tractor for additional stabilization and counter force, and it worked.  Up slowly cranked our first section. Because the first section pulls up the ridge poll, we had our friend Brady making sure the ridge poll was sliding smoothly against the other frames. This worked well until we ran out of frame to support it! The poll was on track to clear the cruck of the second frame, which is what needs to pull it up the rest of the way. Quickly we scrambled to screw on a little temporary extension to the end of the poll so that it would stay in place in the cruck of the second section. This worked and we were able to pull up the first section into a fully upright position.



Brady supporting the ridge poll as it slides up
      The second section was probably the most anxiety-inducing of all of them, including the questionable first. This was because the second section raises the ridge poll up, and therefore the friction between the two causes greater tension on the cable and these horrible staggering lurches of progress as the pressure gives way in short jolts. We realized that the only thing we could do to help the situation was push on the ridge poll with long boards, bouncing it upward to release the friction in pulses. Even despite that, the cable tension was audible and we all held our breath until it was up fully, thank God. No snapped cables, no snapped timbers, just hungry bellies ready to break for lunch.

Adrenaline and muscles taking a lunch break midway through the raise

     The really wonderful thing about our community here is that when someone has a work party or event such as this, everyone plugs in perfectly and effortlessly, bringing and doing exactly what needs to happen. In this case, we had decided to make a big pot of chili and have folks bring whatever else they thought would help make a meal. This meant that I was frantically chopping vegetables at 6 am, and trying to alternately keep a fire going under the beans and help set up the raise.... for about a half hour... until help showed up. Thank goodness for our friends the Jones family who set up a cooking tent and helped the fire keep going, because, as luck would have it, it RAINED off and on for most of the raise! Not an ideal day for sure, cold and rainy... but people simply paused and retreated and then returned to keep it going. And the fires kept going, with more and more people jumping in to help the chili happen. By meal time, there were plates of cornbread, fresh baked brown bread, cut up apples and sorghum, and a huge salad grown and brought by our friends at the Possibility Alliance. Hallelujah! There was even a watermelon for dessert. Somehow a dish station got created and all was abundant and delicious. There were moments like this one throughout the day where I felt the grace of the community's help quite palpably. We really couldn't have done any part of this alone. And we haven't! (A funny side note, we made so much chili we sent everyone home with some and still ate it for every meal, two days straight. We probably won't be making it again anytime soon!)


Two-year old Everett getting creative with our shortage of plates!
    
      At the beginning of the third raise, we had to switch over the pulley from the tripod to the top of the second section, making for a better angle to pull up the third section from. Thanks to our neighbor  Brian for climbing up a tall shaky ladder to come to the rescue with that. Too shallow an angle on the cable makes each bent want to slide across the ground toward the tractor instead of pivoting. To this end, we had folks putting pressure on and roping the bottom of each section to coax the pivot, and that seemed to work, we never had a problem with bents sliding. What began to be a problem, however, was getting each section to line up with the already air-born ridge poll. As both section three and four came up (much more easily and swiftly than one and two), we had to push the ridge poll into place in the cruck of both! Scroll down to see a picture of Dan and Matt (two big strong guys) pushing with 20 ft. long boards at the ridge poll while other folks pulled with ropes on the other side. It worked... just barely on number four. But we ended the raise successfully in the afternoon with our frame standing, braced, roped off, and with a very excited and tired group of people who came through the day with us.
     I dreamed about the frame all night, after celebrating in the evening, and couldn't wait to get up in the morning to check that it was still there, still standing. Miraculous, but yes, it was and is. We have since figured out how to adjust the placement of the sections with sledge hammers, come-alongs and chains, and the ridge poll has settled down into place better. My first reaction to seeing the frame's proportions was a little embarrassment about how huge and looming on the landscape it is, compared with its surrounding squat Juniper trees, but now I am used to seeing it and can appreciate that it probably is sized just right, and may even in time feel a little small. There are eight more pieces to go on, our jowl pieces, and then two very long heavy sills and twelve little knee braces and then the ropes and temporary bracing can come off, it will be free-standing. Already folks have been asking us "next phase" questions like, "have you thought about what kind of stove you are going to get?" "What kind of roof and water system will there be?" "Can I see the floor plan?" We are probably most excited of all, with new motivation to keep going for another month and a half.... Back to stripping bark and cutting notches for a little while, but we are much closer! Just another year and who knows?







Matt and Dan jousting the ridge poll
Next morning, still there...

Tuesday, October 1, 2013

Indian Summer



      Sunrises are particularly beautiful around here, or perhaps they are beautiful everywhere and we have been rising especially early to catch them lately. This past month we have been working really really really hard to finish our timber frame and get it erected. So we have been following the advise of that wise man Benjamin Franklin, "early to bed, early to rise..." which is easy to do without electric lights to keep us up at night! The weather has been in our favor, with cool nights and mostly sparkling warm days, full of wildflowers, hawks soaring overhead, Monarchs migrating through (turns out one of their favorite flowers to feast on is rare Blazing Star of which we have a whole meadow of!) Our wonderful neighbor Beth has been helping us on the frame cutting (see the lovely lady winding up for a swing below) and truly an arsenal of talented, generous community members have been accompanying us every step of the way. We are so blessed. A friend recently told me about a Native American community he had spent some time with, where he learned from an elder that when they are taught how to pray, it is never to ask for what one needs, since we already are surrounded by everything we need on this earth, but rather they are taught only prayers of thanks. I can feel the truth of that these days...



     
        As you can see, we have been doing quite a lot of chisel-and-malleting of joints, positioning and marking timbers to be jointed and then lifting logs on and off the framing bed. There have been days when I couldn't have been happier than sitting in the sun, tapping away a perfect connection for hours, and more lately me and my aching wrists have been very ready for this phase of our project to be over. What has helped a lot in this endeavor have been timber dogs and temporary pins that our neighbor Brian blacksmithed at his forge for us. The timber dogs act like giant staples to keep heavy logs from rolling. I finally got a photo of Brian at work, making something far more beautiful than our practical basic tools. Also a key tool has been pevees or cant hooks, which enable one us alone to roll the giant weighty logs around, in and out of position for micro adjustments to the joints. But enough of this talk! We just finished our last bent/section on Saturday! Woohoo! On to the lifting party!



Timberdogs holding tie-beam to crucks

       
      Another friend I have been feeling a lot of gratitude for this past week has been our neighbor Ethan, who this past week helped us pick out our ridge poll and two sill beams from a nearby mature forest of oaks and hickories. We needed a straight, 36 ft. tall, relatively consistent diameter tree for our ridge poll and Ethan was the logical person to turn to since he has been practicing and teaching sustainable forestry ever since he lived in France and was on the woodsmen team at The Arch (radical simplicity community). Everyday he would go with a team of men and fell trees with only saws and axs, then section off, split and stack firewood for the community's winter use. It took us hours to pick out our three trees and then many hours more of cutting and felling them. All three got snagged since the forest is fairly dense, but we ended up with a shagbark hickory, a black oak, and a red oak. Our Amish neighbor Jake then took over with his team of Belgians and pulled the massively heavy timbers to our land nearby, bless their hardy horse hearts! 

 
     Then Mike and I took over with our old familiars, the drawknives, and spent a good many hours stripping bark and preparing the ridgepoll for our upcoming raising day. It has been a year since we stripped our last sixteen logs and I was reminded of how grueling that task can be, and how far we have come. Our great hope is that on our raising day, some kind folks might feel inspired to whittle a bit on the two wall plate logs, since we have a combined 72 ft. more to debark!
      That brings us nearly to the present... As we got closer and closer to finishing our last section, we have had to start planning the next phase. The terrifying-moment-of-truth phase when we see whether our frame will stand erect or tumble apart in front of all of the eyes of our friends and neighbors! Part of getting ready for the day has meant having a "lifting day" when we reassemble all of the sections and get them in position to be lifted on raising day. I have been a bit anxious for lifting day, since I hadn't really been able to conceptualize how it would all be physically possible. Sure, we have been able to lift one log at a time with six to eight people, but would the joints line up again? Could we lift combinations of logs and how would we brace each section to get it pivoting off the ground? Could we do all of it in a morning and feed volunteers afterward? On top of worrying about all that, we had to scrounge up twenty straps, twenty-six pins, disassemble the framing bed, juice up the drills.... Oh, and get enough volunteers to come. Turns out, this time of year is a busy project time for just about everyone, and we had a hard time coming up with even eight people! The morning of, we weren't sure if enough people would show up, but somehow we seem to always get the perfect help for the task at hand, and our lifting party was no exception! Thanks especially to our neighbors at the Possibility Alliance who sent four volunteers to our rescue, we were able to do all of the above with muscle to spare. The framing bed came down, the bracing came together, the first bent was a bit touch-and-go but once we got it together, it took us only twenty minutes to assemble the second and then fifteen for the third, followed by a perfect-amount-of-food lunch. Then three folks had to leave, leaving only five of us (plus Mike the non-lifter) to assemble the last one. We contemplated sitting around for an hour until more volunteers would be able to come, but we decided to just try it, and guess what? We did it, though with no muscle to spare. It was a group high-five moment for sure. Wow. So we are almost ready for our raising day, which we have set for Saturday, October 5th. Everyone in our community has been invited and we are now hustling to get our last details in place, our final tools, ropes, our work site ready for the day. By our next post, we should have something resembling a house standing upright... So if you happen to be passing through northeast Missouri this coming weekend, stop on by and join the moment!


 




Friday, August 30, 2013

The hottest day

    
     Today was officially the hottest day of summer so far. Over 100 degrees, capping off a week of sweltering high-ninety weather. It hasn't rained in a month and it would be fair to say that we have been feeling a bit wilted during our first week back in Missouri. Has this fact, or Mike's neck injury, set us back on our homesteading plans at all? It would any sensible person, but not us, since apparently we are unreasonably hardy and determined. Usually we would not have pushed as hard as we have this past week, but a rare opportunity presented itself... we were offered the help of a work party of volunteers on Friday, which meant that we had five days to finish the timber-framing section we were working on before we left if we wanted their help moving it and setting up the next section. "Yes!" I foolishly thought, "let's go for it!" Our amazing, fearless, slightly-crazy-like-us, homesteader/builder neighbor Beth volunteered to help us build this week and offered up her strategy for beating the heat... get up and start work at 6 am, go until noon, quit until 4, and then finish when you can't see anymore, around 8. So that is what we did, all this week, hammered and chiseled and sawed our butts off, heat be darned! (In case you are reading this and having alarm bells sounding in your head regarding Mike's mending neck, be not alarmed, he sensibly did not push himself as hard as Beth and I and resigned himself to cook duty and what you might call "timberframing-lite," the detail work minus the heavy lifting).

Proof, thanks to our neighbor Beth
  
      The 6:00 AM strategy worked well, giving us two sweet hours of cool work weather before the sun reared its blistering head over the tree canopy to start its daily frying. Beth had another great strategy for this stage of the day, which is to jump in the pond with your clothes fully on and then let yourself air dry. Strangely, this works wonders, producing literal air-conditioned cooling as the water evaporates in the breeze. Repeat every hour as needed, and we got ourselves through the day. Last night, the night before the crew was to arrive, Mike and I succumbed to power-tool temptation and finished trimming the legs of the section with a chain-saw and power grinder, a much more expedient version of what we had been doing with hand saws, but we were finally done. Whew! I don't think we will be choosing to work under such pressure again. But as you can see in the photos below, the work party came and moved section #2 (first picture above, laid out on pallets) and set up section #3. We celebrated afterward with watermelon in the shade, which always tastes so much more sweet when it comes after a hot day of work. We are taking the afternoon and weekend off to let our blisters heal, though I can hardly imagine picking up a chisel again come Monday. Still, we are getting much better and quicker as we go. Within a month the frame will be standing (God willing!)


    Some folks from the work party also helped me go around the do triage on our little tree saplings who are badly in need of water. We hauled buckets of water from the pond and got a good section of them watered, but we could really use some rain soon. The ground seemed to suck up the water, sometimes with an actual gurgling sound as it ran into cracks. It is hard to see their little leaves drying up or turning fall colors prematurely. Part of our planting strategy was to plant twice as much as we hoped would make it, knowing many wouldn't, but of course I have been hoping they all will anyhow.

     Our pond has also been losing water to evaporation, evident in rings around the shoreline. It has stayed cool enough however to be a refreshing part of our days, and not just ours... We noticed that the number of animal tracks around its perimeter has greatly increased since the creek on our land has dried up, revealing wild turkeys, racoons, possums, deer and others have been also making use of our little oasis. It is sort of fascinating to consider how other life here endures the heat. I think the deer have also been employing the 6 AM strategy as I have heard them snorting at that early hour. We have watched hornets come and rest on the pond surface and then fly away after thirty seconds. Are they cooling themselves? Drinking? I don't know but there are always a dozen or more of them. I also wonder why only hornets? Why not bees? These are the sorts of mysteries that are beginning to present themselves to us as we get to know the land and its inhabitants better...



   
      Last, and best, one of the surprises of coming back this past week was discovering a whole new round of wild flowers on our land that we had never before seen. This was most likely because last year we had such a serious drought that not many wildflowers got to the flowering stage at all, but the abundance of spring rain this year primed a flush of blooms. Purple rough blazing stars are especially abundant, even on hills we thought almost nothing grew on, as well as stiff sunflowers, which grow in thick masses up against the burgundy staghorn sumac. I have used some of these to make natural fiber dyes, like purple ironweed and various sunflowers, as well as the sumac berries. Elderberries are my favorite range of colors, from teal to periwinkles, and Mike has some ideas about making elderberry wine and jelly, we shall see. What the conservation department has told us is that these and other native prairie grasses and flowers all thrive in the hot season, as opposed to cool season grasses like fescue that have been introduced as feed grasses for livestock. So somebody is out there in enjoying the weather! Well, keep fingers crossed for rain and send cool thoughts our way!




Tuesday, August 6, 2013

One down and three to go

     Now that an embarrassing length of time has lapsed since my last posting, I have positive progress to report on the house construction! We have completed one whole section of four sections (in the timber-framing world they are called "bents") of our main house frame. This first section was a huge hurdle for me personally, since I really had no experience cutting this kind of joinery, only having ever worked with squared-off timbers before, AND there was the seemingly insurmountable problem of actually lifting and maneuvering the massively heavy timbers on and off the framing bed! But once we started in, we slowly and awkwardly figured out how to cut each special joint (the notch made where two timbers come together) and we found friends who liked us enough to come help us lift the aforementioned massively heavy timbers each time we needed to add a new piece (6-8 able-bodied men/women on average!) When we finally finished one whole section, we had a big lifting party to get it off the framing bed and onto the ground so that we could set up the next section, which is already underway, about half finished. So below is a picture of the relocated first section, ready to be adjusted and ratchet-strapped in place for our future raising day when all four will go up together.... or so we pray.


     We have been doing all this work on the "framing bed" that we constructed especially for the task, a perfectly level and purposefully-spaced grid upon which to lay out the timbers. It helps us determine at what positions to line up the beams in order to get consistent heights for the first and second floors, to know where the cruck timbers should cross to support the ridge poll, and where the feet of the building will stick out and sit on the padstones we set last summer. It has been surprisingly solid, though it looks like it should collapse under the weight of several tons of timber. See picture below... We roll around logs, pivot and push them into and out of place to cut the notches, and it has not budged! When we are done this phase of construction, we will dismantle it and reuse the wood we built it with to construct our first floor joists. 



     We have been doing all of the construction at this phase with only a few key tools: mainly chisels, mallets, saws, levels, a string, and the tool that I am using in the below left picture, a scribing compass. This was one of our big investments for this project, but it is a very cool tool and well worth it. Once set level, it can be used to transfer the curve of one timber onto the one below it and vice versa. Knowing this allows us to remove wood from both the bottom and top timbers so that they will fit perfectly together, despite the irregularities in the contours of their curves. We end up with each joint being somewhat like the one shown bellow, with several flat parallel planes being cut so that they connect flush with the ones in the connecting timber. The dove-tail shape helps transfer any sideways pressure from the cruck into locking the joint more securely together (and prevents them from slipping out), PLUS the peg hole you see drilled here will eventually be filled with an oak peg, which further secures it together. For the raising and this phase we have been using removable metal pins which our very talented blacksmith neighbor Brian custom made especially for this project. Thank goodness for all of our hands-on friends!

The mallet is one my grandfather used to make wooden sculptures


     One of the other projects we have been working on this summer has been building a dock into our pond. One day a few months ago as were watching the spring rain rapidly filling the level of the pond, Mike got a certain look in his eye and determined it was time to get the dock in before it was too late! Within a day or two, he had located rot-resistant white oak from our land and had set it into the ground to form the moorings of our soon-to-be dock. We then ordered some planking from one of our local mills and had it nailed in, just in time for the summer heat wave to hit. Almost as soon as it was done, our friends from Philly came out on a camping adventure with their two boys, Nino and Niki, who were in the water almost non-stop. Our neighbor's daughter Ella and another few community kids, Etta and Oliver, plus Nino have all been learning to swim this summer and our pond has turned out to be the perfect spot for it since we have a bit of a "shallow end" where they can practice. This was an unanticipated additional benefit to add to the list of why having a pond is amazing. We also have been using the water to keep our new little trees alive during dry spells, plus hosting a healthy frog population who saw the "vacancy" signs and moved right in. 




Sitting on the dock of the bay...

Nino and Niki, our resident frogs

     Our land continues to amaze me, week after week, as it unfurls new beauties to behold. This summer, it seems, has been entirely different than last when we had a bad drought, as the wetter weather has brought out terrific wildflowers that I had not seen before, coneflowers, oxeye daisies, bright orange milkweed, black-eye susans, blazing stars, etc. It also brought on a surge of mulberries, the biggest, juiciest, sweetest ones I have yet tasted. All the while Mike and I were planting our hundreds of little trees, including 25 native mulberries, it turns out we actually have four mature mulberry trees already on our land, full of low-hanging branches and ripe berries! This discovery felt like a little surprise gift from our land, and for about a month and a half, we were harvesting bowls of delicious purple-staining berries. Yum. Between that and the bountiful wood nettles on our land, we were bringing in daily edible harvests. Our little tree seedlings are for the most part doing well, by the way, with about a 5% die-off rate so far (about half that were non-native eastern white pines and fussy flowering dogwoods). In particular, our 25 paw-paws all took to the places we planted them which feels like an exciting victory (they are notoriously bad at being transplanted, and we were forewarned that they would likely not make it). But visions of delectable paw paw fruit (somewhat tropical and custardy, almost like a less-tart mango) propelled us onward. I hope they continue to survive the heat and the deer, who may also have an appetite for paw paw! 






     Another fun experiment in edible planting has been our wheat crop, which we planted as a dam-wall stabilizer while the native grasses and wildflowers get established. We sowed a bag last fall and didn't think much of it until we realized this July that we were surrounded by mature grain-heads full of wheat berries ready to be harvested! We didn't have much intention of actually doing it, until our friend Selma, visiting from Philly, decided she wanted to try it out. So we harvested a couple of bowls worth and went through the process of rubbing out the berries and winnowing the sheaths away in the wind by pouring the berries back and forth between bowls. Amazing how it all works using no fancy machinery, just these ancient techniques! We then tried grinding it in a hand-cranked grain mill, mixing a dough from it and using a sour-dough culture to leaven the dough. Finally, post-baking it became little buns which were quite good, though not terribly efficient in the making.



     Another practice we have started which is relatively inefficient, but still, a satisfying step toward self-sufficiency, has been hand washing and line drying our own clothes. We picked up this double-basin washer at auction, and combined with a washboard, soap and water, makes for a rather meditative ritual. These kinds of additional labor-making practices can quickly fill up a day and when one has a sense of scarcity about time (as I often do), that can be quite frustrating. I can see how my fast-paced, efficiency-seeking, east-coast upbringing has conditioned me to avoid or expedite such labor. I often have to consciously slow myself down and remind myself that I have no deadlines or anywhere to be except the present moment, because I can easily slip into being a multi-tasking stressed-out maniac if I am not careful. So taking care, relishing these little rituals--"chopping wood, carrying water" as it were--is more and more a part of my days as I transition into this liefestyle. Selma and Niki also tried out the old-fangled clothes washer while they visited, and, I think, enjoyed it!  

    So, where are we now? As many people reading this will have heard, while on a family-visit in Ohio, Mike recently broke his neck, an unexpected and serious new development. He is super fortunate to be making a full and relatively quick recovery right now, and we are still figuring out what this means for the rest of our building season (and how soon we can return!) The especially unfortunate bit is that his injury will mean no "heavy lifting" for him for awhile and, ironically, we have pretty much nothing but heavy-lifting ahead of us on the house for the rest of the summer. But I am hopeful I will find help to keep going with it while Mike keeps the hammock warm and the hearth-fire (or cook-fire) burning. For now, gratitude to our bodies that enable us to do this work and keep going, day after day...